1800-3LAYER CORRUGATOR LINE
(Design speed 100m/min.
Working Speed 80m/min)
Cangzhou New Sailing Carton Machinery Manufacture Co.,LTD.
Professional Producer for Corrugator Line
QUOTATION for 1800-3 LAYER CORRUGATOR LINE
Item | Name | Unit | Amount | Price(RMB) |
1 | Mill Roll Stand ( with 2 pcs of Manual Trolly with track) | SET | 3 | |
2 | (SP) Pre-heater Ø 600mm | SET | 2 | |
3 | 1400mm SF-Vacuum Absorbable feeding Single Facer (steam heating drive motor with frequency inverter, electric adjusting the glue width) | SET | 1 | |
4 | (SP) Duplex Pre-heater Ø 600mm | SET | 1 | |
5 | Single Gluer (CGM-L) | SET | 1 | |
6 | Conveying Bridge (OHB) | SET | 1 | |
7 | Double Facer (HPM) (8pcs ×600mm heating plates) | SET | 1 | |
8 | Slitter Scorer (4 set slitter kinves and 6 set scorer wheel) | SET | 1 | |
9 | NC Cut-Off (straight knife) | SET | 1 | |
10 | Carton Sheet Stacker | SET | 1 | |
11 | Glue Making Station System | SET | 1 | |
12 | Internal Steam system | SET | 1 | |
TOTAL | | |
1. Quotation date: 2019/1/29, Validity 60days
2. Delivery: 75days
3. Payment: 30% down payment by T/T and 70% by T/T before shipment.
4. Installation and training: 30 days ( Buyer need to be bound for the round trip flight tickets, cost for accommodation, and each one for 100USD/day for salary).
5. Guarantee: 12 months.
MAIN SPECIFICATION for 1800-3 LAYER CORRUGATOR LINE
MODEL: 1800-3 LAYER CORRUGATOR LINE
1.Design speed: 100m/min
2.Working speed: 80m/min
3.Manufacture width: 1400mm
4.Steam consumption:2500kg/h
5.Air compressor pressure:0.8~1.1Mpa
6.Note: The roll paper which is used to test the production speed should meet following requirements:
*Grade: Min. B * Moisture content: 11% ± 2%
*Face paper: 100~250g/m2 * Liner paper: 100~150g/m2
* Corrugated paper: 100- 200g/m2
7.Flute profiles: A,B,C ,E flute(as per clients request)
6. Electricity: 380V, 50Hz,three-phase four wire type(also can do as per clients country electricity standard)
7. Equipment Direction:Left or Right transmission will be according to client's requirements.
8.Factory request size:specific length as to the foundation of drawing
Buyer supply part:
1.Air compressor and glue pipeline.
2.Main power, electric wire from operate box to main power.
3.Water supply, pipeline and barrel.
4.Water, electric and gas, main ground foundation.
5.Test machine use Raw materials ( paper roll, corn starch, caustic soda, sodium borax) to test machinery.
6.Machine use oil, lubricate oil and high temperature lubricate oil.
7.Installing engineer's food, hotel and supply enough workers to help installing and test machine.
Boiler 2T supply by customer and the pressure 1.25Mpa and the working pressure is 0.8~1.1Mpa.
Item 1 | Electric Mill Roll Stand |
Structure and Features: 1,Symmetrical structure,can carry two kraft paper at one time,which can work without brake. 2,Reel paper lift-lower, clamp, loosen, movement, contraposition operated by electric mechanic.feeding kraft / reel paper quickly. 3,Brake: pneumatic brake Spec of stand: 1, Reel Stand driven by electric 2, Kraft paper range: Width: Max. 1400mm Min. 700mm Diameter: Max. Φ1400mm Max Weight:2000Kg(One side) 3, Pneumatic Source Pressure(Mpa): 0.4---0.8Mpa 4, Power: 380V 50Hz Spec of electric motor: 1, Reel Paper Nipping Motor Power: 500W*4pcs Short Time(S2) Working Type Nominal voltage:380V 50Hz 2, Lifting Motor Woking Power: 1.5KW 380 V 50 Hz Spare Parts:Main Parts Name | Brand or Origin | Material | Reducer Motor | SHANDONG DEZHOU | | Contactor | CHINT | | Chuck | | | Panel | | HT200 |
Kraft paper feeding ground rack & trolly
Structure and Features: 1, To feed the kraft paper to reel stand. 2, The whole body of rack is under the ground, main frame: Model 14 channel steel with ¢ 20mm drawing bar weld together,overall length 4500mm. 3, Two racks for one reel stand to feed the kraft paper at both side. Main Spare Parts:Main Parts Name | Band or Origin | Material | Rack & Trolly | Tangshan Iron&Steel or Jigang | Model:14 Channel Steel, Q235A, Steel Strip | Bearing | HRB or ZWZ or LYC | |
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Item 2 | Preheater Ø 600mm |
1, The preheater roller is under the stander of the 1st class(grade) pressure vessel of the national. 2, All the surfaces of every rollers have been grinded with high accuracy and chromed plated to less the resistance of paper preheating, long service of using life.
Common Spec: 1, Working Width: 1400mm 2, Diameter of the Preheater cylinder:Φ600mm Diameter of the roller for Preheating adjusting area by electric:Φ85mm 3, Steam temperature: 160-210ºC Steam pressure: 1.0-1.3Mpa 4, Working Power: 380V 50Hz 5, Power:250W Short Time(S2) Working Type Main Spare Parts:Name | Origin | Material | Steam rotary joint | Shandong Tengzhou Rotating Joint | | Pre-heater | Q235B Pressure-Plate from HBIS Group Core -Han-Steel or Jigang | | Bearing | HRB or ZWZ or LYC | | Ball bearing | Zhejiang Wuhuan | | Reducer | Dezhou Jinzhan | | Contactor | CHINT Or Delixi | | Steam trap | Yuming | Disk Type |
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Item 3 | 280mm Single Facer |
Glue Rollers:Diameter | Φ215mm | Processing Way | Surface of glue roller is grinded, then with 25 line rut type net dot,then plating chrome Surface of glue banlance roller is grinded then plating chrome | Control Way | Penumatic cylinder control of the Lifting Up-down | Glue Supply | Glue circulating system(storage tank+glue pump) | Corrugated Rollers:Diameter | Down Roller:Φ280mm | Material | 48CrMo high quality alloy steel, rigidity HRC55°-58° | Processing Way | The surface of upper-lower roller is plating chrome, annealing, hardening and tempering, surface grinded | Fulte Type | (U/V) ACBEF | Material band or origin | Henan Jiyuan Iron & Steel | Heating way of the reel paper | Steam heating | Press Rollers:Diameter | Φ284mm | Material | medium steel (MS)45# | Processing Way | The surface is grinded then plating chrome, hardening and tempering(With Buffer) | Control Way | Penumatic cylinder control of the Lifting Up-down | Material band or origin | Zhong Yuan Special Steel | Preheater Rollers:Diameter | UP Roller:Φ320mm | Material | seamless steel tube | Material band or origin | Tianjin Iron & Steel | All connected by flexible metallic tubes | Common Spec:Speed | 80m/min | Width of Paper | 1400mm | Style of Transmit cardboard | Vacuum Cover adsorbable style, Hight pressure Draw fan.with wind control Adjusting & noise deadening device. | Style of Control Roller | Pneumatic control the upper roller, pressure roller and glue roller | Lubrication | Anti-high temperature lube to lubricate the Corrugated Roller and Press Roller's gears | Glue Width Adjusting | Electric adjusting | Driving Way:With frequency inverter | Wallboard & machine stand: cast iron,thickness:200mm | Common Spec: Working width: 1400mm Operation Direction: Left or right (decided by the workshop of customer) Machinery Speed: 80m/min Temperature: 160-210ºC Air pressure: 1.0-1.3Mpa Corrugated Flute Type: UV or UVV Spec of Motor: Main Motor: 7.5kw Nominal voltage: 380V 50Hz Continuous (S1) working Type Fan Motor: 7.5kw Nominal voltage: 380V 50Hz Continuous (S1) working Type Width Adjusting Motor:250W Nominal voltage: 380V 50Hz Short (S2) working Type Main Spare Parts:Main Parts' Name | Band or Origin | Material | Wallboard | Ipack | HT250 | Drive Box | Hebei | | rotating joint & flexible metallic tube | Shandong Tengzhou Rotating Joint | | Main Motor | Hebei Yongshun Motor | | Reducer | CB | | Motor of Main Power | Hebei Hengshui | | Key Point Bearing | HRB or ZWZ or LYC | | Rolling Bearing Units | Zhejiang | | High Pressure Fan | Shanghai Yingfa Fan | | Pneumatic cylinder | Ningbo Sono Manufacturing | | Electromagnetic valve | Air TAC | | Steam Trap | | | Contact apparatus & Electrical Relay | CHINT | | Variable frequency controller | Delta | | Glue Feeding Pump | Botou of Hebei | |
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Item 4 | Duplex Gluer |
Structure and Features: 1, Glue rollers' surfaces are annealed, inside hold processed, with dynamic balanced. The surface is grinded and carved reticulated mottles, glue balance and cost less 2, The glue rollers' turning is controlled by frequency variable motor& frequency variable controller. With frequency variable controller, the glue rollers' speed can follow the double facer or by himself. 3, To prove the nice glue water and do not waste, we adopts auto recycle glue supply, with glue amounts effective controlled, to avoid the glue to become sediment. 4, All the rollers surfaces are grinded then chromed plated. 5, Glue is driven by one frequency variable motor.
Common Spec: 1, Max working width:1400mm 2, Preheater temperature rang: 150-200ºC Steam pressure: 1.12-1.3Mpa Pneumatic system: 0.4-0.9Mpa Spec of the rollers' diameter: 1, Glue rollers:Φ215mm Glue amount adjusting rollers:Φ122mm 2, Down preheater roller:Φ270mm Up preheater roller: Φ270mm Spec of Motor: 1, Glue rollers frequency variable motor: 3KW Nominal voltage: 380V 50Hz Continuous (S1) working Type 2, Glue pump motor: 2.2KW Nominal voltage: 380V 50Hz Short time (S1) working Type
Item 5 | Conveying Bridge | 1, The Main Frame is connected with channel steel, and angle steel. 2, With Protecting Handrail on both sides and safety pedal, the operation side is installed with safety ladder, to make sure the safety and convenience of the worker. 3, PVC feeder belt to transport the single or double face corrugated sheet with corrugated type. 4, Vacuum suction tension control, suction pipe(140mm) with adjusting valve,draw fan power can be adjusted freely. 5, Electric to correct the position of feeding( two sets),correct parts are driven by fast and accuracy to position, steady to move. | Common Spec: 1, Working Width:1400mm 2, Operation Direction: Left or right(decided by the workshop of customer) 3, Max Height: 4700mm 4, Working Speed:80m/min Spec of the rollers: 1,Paper feeding rollers & tension rollers:Φ127mm transport rollers:Φ110mm 2,Main tension drive rollers:Φ127mm paper pass rollers and paper guide rollers:Φ110mm 3,Paper feeding rollers with belts:Φ110mm Note: All the surfaces of the rollers are grinded and then chromed plated. Spec of Motor: 1, Single face sheet draw motor: 3kw,Continuous (S1) working Type variable-frequency control 2, Draw Fan Motor: 3kw,Continuous (S1) working Type 3, Paper width adjusting speed reducer: 250w Short time (S2) working Type Main Spare Parts:Name | Origin | Material model | Main Frame | Tianjin Iron & Steel or Hebei Iron & Steel or Tangshan Iron&Steel | 20# Channel Steel, 18# I Steel, 12# Channel,63 # Angle Steel,60mm*80mm Cube steel weld connecting together( All in China National Standard) | Protecting Frame | Tianjin Iron & Steel | ODΦ42mm Low Pressure Water Pipe | Rollers for Feeding, Lifting, Transporting of the Single Facer Sheet | SMSL Pipe of Tianjin Iron & Steel | | Lifting Belt for Single Face Sheet | Hebei | PVC | Lifting Motor for Single Face Sheet | Hebei Yongshun Motor | | Frequency Converter Fan Motor | Shanghai Yingfa | | Single Face Sheet Width Adjusting Reducer | Dezhou Jinzhan | | Frequency Converter | Delta | | Bearing | HRB or ZWZ or LYC | | Ball Bearing | Zhejiang | | Contactor | CHINT | | Button | CHINT | |
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Item 6 | Double Facer |
1, Hot Plates' surfaces is grinded and then chromed plated,width:600mm.total 8 pieces of hot plates, cold shaping part:4m length. Hot plates are made by container plates, can pass the national first level pressure container standars 2, Hot plates adopts the compressed gravity press rollers structure. 3, Press rollers' lifting up and down are driven by hydraulic structure. 4, Up convey belt left and right correct by auto with both sides, tension adjusting system:2 sets; down belt manual small amount adjust. 5, Drive rollers' surface is wrapped by rubber, Y shape structure,with middle height,to make sure the board can be out smoothly 6, Drive part,gear oil drown lubricating type, with liquid level meter shown. 7, Main drive motor: Variable frequency motor, high force when low speed start, high speed adjusting range, steady to use,easy to mend. 8, Structure inside of Heating Plates: separated structure to let the steam transported with S shape and separated from water.
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Common Spec: 1, Working width: 1400mm 2, Operation Direction: Left or right (decided by the workshop of customer) 3, Temperature requirement: 160-210ºC Steam Pressure :1.0-1.3Mpa 4, Air pressure:0.6-0.9Mpa 5, Cool shaping length: 4m Heating plates amount: 9pieces 6, Pressure of Hydraulic system: 6---8Mpa Spec of the rollers' diameter: | Roller | | 1 | Up drive roller | Φ600mm (Wrapped by anti-grinded rubber) | 2 | Down drive roller | Φ600mm (Wrapped by anti-grinded rubber) | 3 | Front driven belt roller | Φ320mm | 4 | Back Shaping Driven belt roller | Φ186mm | 5 | Belt Press roller | Φ70mm | 6 | Shaping Holder Roller | Φ86mm | 7 | Up Belt Tension roller | Φ130mm | 8 | Up belt correcting roller | Φ130mm | 9 | Down Belt Tension roller | Φ127mm | 10 | Down Belt Holder Roller | Φ130mm | Note: All the surfaces of the rollers are grinded and then chromed plated. Spec of Motor: 1, Main Drive Motor: 30kw Frequency variable Nominal voltage: 440V 50Hz Continuous (S1) working Type. 2, Motor for hydraulic system: 2.2kw Frequency variable Nominal voltage: 440V 50Hz Continuous (S1) working Type. Main Spare Parts:Name | Origin | Material model | Main frame | Tianjin Iron & Steel or Laigang Steel | 36# channels and 16# steel | Heating plate | Tianjin Iron & Steel or Jigang | Q235B Container Plate | Main driver motor | HENGSHUI | Frequency motor:30KW | Cotton belt | FushunYiyuan | Thickness of Cotton Belt:10mm | Contactor | CHINT | | Hydraulic Station | From Zaozhuang City of Shandong | | Bearing | HRB or ZWZ or LYC | | Drive plate | Ipack | HT250 Cast Iron | Pneumatic Elements | Ningbo Sono Manufacturing | | Ball bearing | Zhejiang Wuhuan | |
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Item 7 | Electrical Slitter Scorer |
Structure and Features: 1, Adopt the scheduled pressure paper feeding which is stably. 2, Adopt thin knife separate cutting (The thickness is only 1 mm.). To make sure the separate-cut corrugated board smooth and tiny, we installed with automatic and hand grinding wheel grinding to keep the blade edge sharp. 3, After pre-pressing, separate cutting and creasing the paperboard to accomplish the requirement of the product. The pressed trace does not arouse the trace tearing phenomenon. 4, Thin Blades Slitting,6 Scorers creasing Spec:Width | 1400mm | Power of motor | 4kw | Contour dimensions | 2840mm×1040mm×2200mm | Slitting mode | 4 blade | Dinting number | 6 lines | Max. Slitting width | 1450mm | Min. Slitting width | 145mm | Min.Dinting width | 50mm | Auto Anti-Deviating | ±70mm |
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Item 8 | Straight Blade NC Cut Off |
Spec: PLC Touching screen control, human-computer interface separated, one button press to change the cutting order, Good Mechanical Structure, Steady and long life using. All operation are in the same one side, easy to operate, opto-electric to do the counting work Length cutting from: 500mm - 9999mm Error: ±1mm( steady speed), ±2mm( unsteady speed) Motor: motor with frequency inverter, NC servo driver, P2 Type Gear-Chain step less transmission, clutch system adopts the jaw clutch to connect. Driven by wear-resistant ductile cast iron gear. Wallboard and stand are gray cast iron. Type Cut Off (Straight Blade) Diameter of rollers: 1, Center distance between the up & down blades' rollers: 194mm, dynamic balanced of blades rollers. 2, Front down feeding roller: Φ156mm, dynamic balanced. 3, Back down feeding roller: Φ156mm, dynamic balanced. 4, Front up feeding roller: Φ70mm 5, Back up feeding roller: Φ70mm |
Item 9 | Carton Sheet Stacker(SIMPLE TYPE) |
Structure & Features: 1, Weld by 14 # channel steel, electric to adjust the size of the board, pneumatic to control the the output on transverse direction, output speed can be adjusted electrically. 2, Corrugated sheet can be controlled output by foot switch when the mount or height of stacking corrugated sheet reaching the needs. Common Spec: 1, Max working width:1400mm 2, Operation Direction: Left or right (decided by the workshop of customer) 3, Max machinery speed:100 m/min 4, Max length of stacking: 2800mm 5, Max height of stacking: 200mm Spec of Motor : 1, Main feeding frequency variable motor: 3KW Nominal voltage: 380V 50Hz Continuous (S1) working Type 2, Transverse direction motor: 1.5KW Nominal voltage: 380V 50Hz Continuous (S1) working Type 3, Traveling motor: 1.5KW Nominal voltage: 380V 50Hz threephase asynchronous motor |
Item 10 | Glue Making System | 1, Supply the glue for the single facers and double glue machine which use glue water 2, The glue in the glue storage tank are transported by the glue pump to the device. 3, The storage tank and glue supply tank are with mix device, to avoid the glue becoming into the sediment. 4, Glue making device: Main Glue mixer, Vice Glue Mixer, Glue storage tank, glue feeding pump, glue return pump. 5, Glue making system adopts the recycle glue supplying, the rest glue returns back, the liquid level is auto controlled by floating ball, the glue from the return tank is transported to the tanks of each glue using device, to make the functions of the recycle and saving be true, and avoid the glue becoming into the sediment. 6, After the work finished, rest glue of each glue using devices are draw to the glue return storage tank to prepare for the next time using. 7, Responsible for technique guidance, and glue making way.
Common Spec: 1, Horizontal mixer: 1set, 950L 2, Carrier pot: 1set, 350L 3, Glue making storage pot: 1set, 1000L 4, Single facer storage pot: 2sets (5layer production line) 5, Single facer transport glue pot: 2sets (5layer production line) 6, Gluing machine storage pot: 1set 7, Gluing machine transport pot: 1set
| Item 11 | Steam System | Structure & Features: 1, To supply the heating energy for the various heating parts of the line, and keep the working temperature steady. 2, Each groups are deigned to be single steam supply system, temperature control by separately, energy saving and adjust conveniently. 3, Temperature controlled by adjusting the steam pressure, and with pressure gauge. 4, To long the using line of the rotary joints, the pipe system and rotary heating parts are connected by metal flexible pipe to realize the flexible connection 5, All the steam pipes are made of seamless steel pipe, to make sure the safety under the normal pressure.
Common Spec: 1, Suitable boiler: 2t/h 2, Max. Pressure of boiler: 13Mpa 3, Temperature inside of pipe: 160-210ºC |
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